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Home > Industrial Valve > Ball Valves > Fully Welded Ball Valve
What is Fully Welded Ball Valve ?
Fully welded ball valve is a type of ball valve in the valve, which can be used for conveying media on pipelines such as petroleum, chemical, natural gas, pharmaceutical industry, food industry, etc. Fully welded ball valve from the literal meaning to explain, it adopts the whole welded structure, all the exposed gaps are welded in the way of welding, so the fully welded ball valve basically will not leak phenomenon, greatly improving the service life of the valve can reach 10 years. The fully welded ball valve has the characteristics of corrosion resistance, reliable sealing, convenient opening and closing, wide flow adjustment range, etc. It is a very common valve product in recent years.
Advantages of fully welded ball valve
  • 01
    Due to the fully welded design of the valve body itself, no leakage can be ensured either from the valve body or outside the valve body, and it can be buried in the ground for a long time without erosion and long service life.
  • 02
    The fully welded design makes the sealing of the ball valve itself very good, suitable for more media, a wide range of application, and a high safety factor in the pipeline system.
  • 03
    Fully welded design can reduce or not apply bolts, simple structure, light weight, maintenance.
  • 04
    The fully welded ball valve basically does not need to maintain the valve during use, avoiding the cost of downtime and maintenance.
  • 05
    Simple structure, small size, light weight.
  • 06
    When fully open or fully closed, the sealing surface of the ball and the seat is isolated from the medium, and the medium will not cause the erosion of the sealing surface of the valve.
Design Standard
  • API
  • ASME
  • ANSI
  • EN
  • DIN
  • GOST
  • GB
  • JIS
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The characteristics of fully welded ball valve

The main components of the welded ball valve include the valve body, the valve cover, the valve stem and the ball, and the special thing is that it is connected by welding, replacing the traditional thread connection. In this way, the valve strength is improved, there is no leakage hazard caused by loose threads, and the air tightness is greatly improved.

The fully welded structure features make the welded ball valve widely used in industrial pipeline flow switching and regulation, especially suitable for high pressure and corrosive conditions. Such as the pipeline system in the field of petrochemical industry.

Welded ball valve has the characteristics of compact volume, easy to install on site. The tight fit between the ball and the seat also makes its adjustment characteristics and sealing performance outstanding. There is no need to worry about leakage risk during operation.

The anti-leakage structure of the valve stem, the bottom of the valve stem has a PTFE self-sealing gasket and an O-ring, which is composed of 2 O-rings and two PTFE gaskets to ensure no leakage.


Technical Parameters
SizeDN15-DN1500, 1/2''-60''
PressurePN10-PN420, Class150-Class2500
Temperature-200°C to 650°C
Connection TypeFlange, Thread, Socket weld, Butt weld
Operation ModeManual, Pneumatic, Electric, Hydraulic, Gear operation


Materials
Valve BodyForgedA105, LF2, F5, F9, F11, F22, F304, F316, F347, F904, F51, F53, F310, N08020, Inconel625, etc
CastWCB, LCB, C5, C12, WC6, WC9, CF8, CF8M, CF8C, 4A, 5A, CN7M, C95800, CW6MC, etc
Valve StemF6a, 17-4PH, XM-19, F304, F316, F347, F904, F51, F53, F310, Monel400, Monel500, N08020, Inconel625, Incoloy825, etc
Valve DiscA105, LF2, F5, F9, F11, F22, F304, F316, F347, F904, F51, F53, F310, N08020, Inconel625, F6a, 17-4PH, XM-19, F304, F316, F347, F904, F51, F53, F310, Monel400, Monel500,Incoloy825,WCB, LCB, C5, C12, WC6, WC9, CF8, CF8M, CF8C, 4A, 5A, CN7M, C95800, CW6MC, etc
Seat SealingSS, BR, CU, AS, CS, AL, PTFE, NBR, FKM, AI203, etc


Design Standards
Valve BodyAPI 6D, API 608, ASME B16.34, DIN 3357, BS 5351, GOST 9833, JIS B2071, GB/T 12237, etc
FlangeANSI B16.5, EN 1092-1, JIS B2220, GB/T 9113, ASME B16.47, GOST 12821, DIN 2543-2545, etc
ConnectionANSI B16.10, ASME B16.25, JIS B2212, GOST 33259, DIN 3202, etc
Test StandardsAPI 598, ISO 5208, BS EN 12266, ASME B16.104, GOST 9544-2015, JIS B2003, DIN 3230, etc
Why Choose our fully welded ball valves
2000+
2000+ Choose Our Products
Our Company Has Launched A One-stop Service
  • 01
    Determine the use environment
    Determine the working conditions of the valve, such as the nature of the medium, the ambient temperature, the flow rate and other factors that affect the valve selection
  • 02
    Select valve type and material
    After determining the working condition, we begin to choose the right valve type. Our engineers will choose the most suitable valve type according to the actual situation to maximize the performance of the valve
  • 03
    Expert verification
    After the valve type and materials are selected, the final production drawing is finalized after repeated inferences and verification by experts
  • 04
    Production
    We use information visualization production, each step of valve production can understand the progress in real time through the online system, each production step has a special inspection and audit
  • 05
    Quality Violence
    After the production of our products, they will go through 15 tests (pressure test, PT, UT, size test, etc.), and finally go through the joint inspection and confirmation of multiple departments before finally leaving the warehouse and entering the packaging link
  • 06
    Super long after-sales
    The valves produced by our company have a 2-year long warranty, providing our customers with lifelong free technical support services
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